Air Conditioning Compressor Basics



This video is the ultimate guide to air conditioning compressor basics. Bryan explains how an A/C compressor works, what an air conditioning and refrigeration compressor does, and what it needs to do its job.

Compressors come in all sorts of types, including reciprocating, scroll, rotary, screw, and centrifugal compressors. All types increase the pressure of vapor refrigerant; they all decrease the volume to increase the pressure, which causes it to move.

Many compressors are powered by electrical plugs (often made of Fusite), which connect to the motor on the inside. Compressors generally have three different designs for varying degrees of accessibility: hermetic (sealed), semi-hermetic (bolted), and open-drive (where the compressor is separate from the motor).

Compressors can only compress vapor, not liquid. We check the superheat to make sure we’re only sending fully vapor refrigerant to the compressor; sending liquid to the compressor can damage it. The suction gas temperature is also important to ensure that the compressor head is being cooled adequately (for refrigerant-cooled compressors) and to make sure the mass flow rate is good.

Mass flow rate also plays into compression ratio, which is the ratio of absolute discharge pressure to absolute suction pressure. The compression ratio is a measure of how efficiently a compressor is pumping; too much compression indicates a lack of efficiency (such as through re-expansion).

Compressors have oil inside their crankcase, and a small amount of oil circulates with the refrigerant. Oil control is very important, as compressors have bearings that need to stay lubricated. If liquid refrigerant gets into the compressor, it can cause foaming and oil loss, which can lead to increased mechanical wear and possible premature failure over time. When liquid refrigerant migrates to the crankcase during the off cycle, it can create a flooded start that causes a lot of oil loss. (Crankcase heaters, liquid line solenoid valves, and hard shutoff TXVs can all help prevent flooded starts.) Overheating can also cause the oil to break down.

When the compressor increases the refrigerant pressure, it also increases the refrigerant pressure because the molecules move more quickly in a smaller space. For the most part, the heat content stays the same (with the exception of some minor contributions, such as from the motor windings) despite the temperature increase.

Read all the tech tips, take the quizzes, and find our handy calculators at https://www.hvacrschool.com/

source

49 Comments

  1. Lewis Riesbeck

    Excellent. Many people don't realize that compressors are cooled by the proper refrigerant charge, using that coolant on the return or suction line, to keep the compressor from overheating. Thus destroying the oil and parts within the hermetic or semi-hermetic compressor. Very well explained. Thank you for all of your superb videos.

  2. Gary Loeffler

    Compressor split I always looked at.

  3. condor5635

    Please help me understand my Copeland compressor. It is a scroll compressor from 2000. There’s another cylindrical tower next to it it’s probably 1/4 the size of the compressor but similar in appearance. What is this other piece of hardware do and what is it called? You have a great videos thank you

  4. DIYing cave dweller

    Amateur question here: if the compressor is working and winding resistance is correct, how do you know if compressor is mechanically bad? Will it not be able to reach condensing pressure? If so how will you be able to differentiate between mechanically bad compressor and low refrigerant charge? Would you just have to weigh out refrigerant then refill system and condemn compressor?
    Please constructive feedback only, no supertech comments. I admitted up front it’s amateur question .

  5. Rob Orozco

    Great stuff i am a new apprentice this videos have been great

  6. Jimmy AH

    Very professional, thank you Sir.

  7. Martin Kirik

    So what kind of pressure are we talking about? Say I want to build a fridge compressor. What pressure and flow rate should I aim for?

  8. Maziar Khanlari

    I have been in Germany.
    The style of your teaching reminds German colleges .
    Great job ,
    You are true professional. Please continue 👍

  9. robby Coates

    Where do i find the tonage on a home ac comptressor

  10. Z Ack

    Lost me on the increases temperature and not heat statement when you immediately went to it "losing that heat". Think you meant increases in temperature means it increases in heat density, meaning amount of heat contained within something . But spot on none the less.. just a way of wording things that had me questioning my definitions of things.. 🙂

  11. buddyfaya 86

    Soooooooo glad I found this channel !!

  12. LeMadouga

    Thank you 😊

  13. Wasim Edoo

    Nice information thanks bro keep it up

  14. Davon Burley

    I love how you explain step by step 👏🏾, very knowledgeable , big help thanks

  15. Kevin D.

    I did not have much science in high school but years later I have had the oppertunity to gain insights of physics of fluids and their properties of change from one state to another . Brian you must have had alot of school science to grasp and understand the laws of physics . You do a great job of presentation in this video , and not lecture over our heads of your topic on compressors . I gather more and more information and evolving skill each time I watch your videos
    Cheers

  16. Jason Eldred

    I would love to hear your thoughts on l.a.c.'s I am producing a custom 40 ton wall mounted unit and we are having trouble with out l.a.c. especially on startup.

  17. Steven Mcphee

    Hi i am looking for a compressor for a 2 door side byside kennmore refridegarator.

  18. Daniel D'Agostino

    Really well-explained video of the process. Not in the industry but I found it quite fascinating. Thank you.

  19. Freecheese

    Ok..so this is Compressors 001.

    Any HVAC person should know this from the start.

  20. J. David Sapp

    Very cool! Ha. No pun intended, but I really thought the more scientific explanation was great! Thank you.

  21. bug Den

    i still have a troubleshooting card on compressors from way back in school there are so so so many possible reasons for failure of a compressor your have to be a genius to remember them all , !

  22. Jared Jeanotte

    I thought it be cool to make an off grid refrigeration system based on an open Drive compressor. Then you could have a DC motor spin it and be able to swap it with a gas engine, propane engine. Whatever you want. Control system would be difficult but totally possible. Love the videos by the way learning a lot

  23. Y L

    Very insightful! Very clear explanation of principle of VC Cycle without using any diagram!

  24. Μιχάλης Παπαδόπουλος

    Dear sir very good video!!!
    In my country Greece all speak about compressors with Hp and this make a lot of misunderstanding!!!Is that way in your country ???What is your opinion about that?

  25. Manie de Bruin

    I have swapped my live and neutral line. Did I damaged my compressor. Thanks for your help

  26. Soleil Soleil

    I like the way u put things out ! simple , clear and plain. Thx u sir .

  27. ala k

    Thank you very much. Very helpful and educational video
    Great job

  28. Frank James

    how much PSI does the compressor produce

  29. Mr. HVAC

    Nice work on all your videos. You folks do a great service to our excellent industry. Thank you.

  30. Hamzah Syamsu Rizal

    May i ask? Can the R410a Compressor using R22 refrigerant? And what the side effect of that?

  31. Purvel Mung

    I wish i had these videos when I studied. Great work!

  32. P. Stroker

    @4:34
    Do you instead mean "then the compressor is going to do more work and run hotter"?

  33. Marlon Price

    Great video! I'm in school right now and every little bit of knowledge helps!

  34. ALEX CHACKO

    Nice video, 🇮🇳

  35. D Rodriguez

    Open drive seen a lot in your car

  36. Jason C.

    In Vehicle air conditioning they use a variable displacement compressor, axial piston design. The piston is driven by a wobble plate or swash plate.

  37. Chris Durham

    “These compressors are designed to compress vapor”. Do they make a compressor for liquid?🤬

Comments are closed.